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How can a box fish help shape the future of armor?
In a recent study conducted at the University of California, in San Francisco, a team of engineers have studied the biological structure of the Box Fish. The outlying structure of this animal has drawn the attention of body armor producers. The research found by this team could alter the way all companies make their armor. The box fish has been able to survive for years against far larger predators because of their outlying structure. In turn, organizations like the Air Force have now taken measures to try to implement the technology in future armor. But what exactly is all the hype?
The Box Fish
The Box Fish is a bony marine fish that is in the Tetradontiformes, this family of fish are known for their biological modifications that they have evolved to form. It gets its name from its unusual shape caused from its protective hard armor. This fish also has several names in which it is referred to,including trunk fish, cowfish, and coffer fish. Although, the box fish moves extremely slowly, it has several additions that aide in its survival. These include a hard armor surrounding all the vital insides of the fish, and a poisonous secretion in reply to tense situations. The poisonous secretion can only be triggered if the Box Fish is threaten. The armor on the Box Fish is a tradeoff, it protects against possible predators, but makes their movement much slower. However, what it lacks in speed it makes up for in protection. The outlying armor that surrounds the Box Fish is what has caught the eyes of Body Armor specialist.

Box Fish, inspiring body armor structure
The Inspiration behind the Change
The outside arrangement and anatomy of the scales of the Box Fish, are the focal point of the inspiration behind reforming the structure of body armor. The armor itself is comparable to an infant skull, it develops and grows as the animal matures. The scales, referred to as scutes, are connected by sutores, and eventually fused together as one. Their zig zag pattern eventually locks into a strong structure. The shape of the scales is the first interesting piece to this puzzle. The hexagonal shaped scales, are not notably known to be apart any other animal but the bonefish, although they do overlap like majority of fish scales. Their over lapping shape makes for a strong and reliable structure. In addition to overlapping the shape of the borders of the scales makes this overlapping of the hard scales, allows for complete protection with no weak penetrable areas. Another interesting aspect of the scales is that there is a star shaped structure in the middle that covers the scales and applies pressure. The other interesting aspect and one of the highest curiosity, is the addition of the underlying layer of collagen fibers. These fibers act as a stabilizer in the instance a predator does penetrate the outlying scales. If such an occurrence were to happen the collagen stabilizes the structure so it may not be compromised, and thus the assumption is that it assist with no further penetration. This unique structure has caught the eye of several military and engineering researchers.
What that means for body armor?
The application of this bio technology could be used to produce a whole new category of armor. The numerous observations and studies conducted have shown that the reinforcement if the outer shell makes its nearly implausible for predators to penetrate the structure. If applied to body armor, we could create a structure that has a whole new level of ballistic protection.
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Which bulletproof vest for bugging-out vs bugging-in?
In developing prepping plans, it becomes important to focus on multiple options of preparedness. Some choose to prepare for being mobile, to get to another, safer, location. While others choose to hunker in and prepare their permanent dwelling for any potential issues. Often, it is best to develop both plans simultaneously so one has options and is therefore more prepared for a wider variety of scenarios. In each plan, the need for personal ballistic protection is ever present. However, the particular challenges and needs differ depending on whether mobility or protection is the primary objective. In this article I hope to present options for body armor that fit multiple scenarios so you and your family can be best prepared in event of a crisis.
Bugging-Out
The first scenario to cover is the most common, the “Bugging-out” plan. The premise behind this method of prepping is rather straightforward. Have supplies and gear focused on mobility to safely get to a more secure, less precarious location. This method of prepping is favored in urban population centers and suburbs where securing locations is more difficult given the higher population density. It makes sense then to relocate out of one’s apartment in the city or suburban home to a more isolated location like a cabin or rural relative’s home. The key to this kind of prepping is making it to the target as quickly and safely as possible. If the plan entails going on foot through possible dangerous terrain, weight is the primary concern. In this case a light Kevlar vest is probably the way to go. However, if one is simply driving to the target location, heavier, more protective armor is feasible. The best armor for the vehicle ex-fil is AR-500 steel plate because of its extensive protection against the vast majority of rifle fire, including the most popular assault rifles like the AR-15/10 and AK-47/74. Even mid-range sniper rifles, typically chambered in .308 Win, are ineffective against AR-500 plates. AR-500 beats more advanced ceramics for prepping because of its toughness and longevity. Ceramic plates can crack and break even when just tossed around, and with supply lines non-existent in prepping scenario, you can’t replace your plates every time you hit the deck a little too hard.
Bugging-in
The second scenario is quite a bit different. Fortifying your present, permanent home, sometimes jokingly referred to in the prepping community as “Bugging-in” presents different challenges and opportunities. When it comes to choosing a bulletproof vest, mobility is secondary to protection. More than likely you will be in your home or on your defensed property when a threat presents itself, so the best course of action is to dig in and fight from your current position. Here the additional weight of AR-500 steel vests is no longer nearly as detrimental as in the bugging out by foot scenario presented early. Here, the added rifle protection and increased trauma protection over Kevlar can be life-saving and it costs very little in utility. As an added bonus, because AR-500 vests are extremely inexpensive compared to their ceramic counterparts, it is more economical to equip the entire family(provided they are grown enough to handle the weight) thereby multiplying force response and taking steps to ensure the safety of non-offensive family members from stray rounds.
AR500
For Prepping scenarios, AR-500 steel bulletproof vests make tons of sense in either bugging out or bugging in scenarios. Due to their maximum economy, protection, durability, longevity and ease of repair, AR-500 steel plates are ideal for prepping scenarios where replacing Kevlar or Ceramic plates after every hit would be highly impractical. So in both the short run and long run, AR500 is the ideal material for personal ballistic protection in a survival plan.
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Who uses bulletproof vests?
The reasons for choosing to purchase and own a bulletproof vest are varied and widespread, but they all typically boil down to the decision to protect oneself. After all, body armor is just that, armor. It is an insurance policy that you wear over your vital organs to save your life from an otherwise lethal event. The vast majority of people will go their entire life without ever getting shot. Yet, just like other catastrophic events, it does happen, and it is better to be prepared beforehand rather than after.
Preparation
There is the small but growing number of people, particularly in the United States, that are choosing to be prepared for the worst. Prepping is an increasingly popular cultural phenomenon and while it may seem silly to some, it never hurts to be over prepared should anything bad happen. From natural disasters to collapses of rule of law and governmental turmoil, danger does exist, especially in the hypothetical future where anything might happen. While many focus almost blindly on offensive weaponry for self-defense with the proliferation of concealed carry programs and home defense planning, almost no consideration is typically placed in actual defensive measures. The best laid bug out plan or prepping strategy can easily be scrapped by a single stray round when not wearing armor capable of defeating it. With the variety and customizability of ballistic armor today, and the ever-falling price tag, there remains few excuses to refuse to integrate it into a self-defense strategy. Steel rifle rated bulletproof vests often seem to be overkill for the average civilian, but these too have their specific advantages that make them perfect for certain applications. Compared to Kevlar soft vests, AR500 steel plates do not degrade with light and heat, and thus have a theoretically infinite shelf life so long as they do not rust. This allows them to be purchased once and stored until they are needed.
Law Enforcement
The most surprising purchasers of high-grade rifle rated NIJ Level III+ AR500 plates are actually those already issued body armor. Law enforcement and first responders looking to upgrade from their standard issue soft vests typically move up to AR500 steel rifle plates as opposed to the flimsy Kevlar vests they are issued. Contrary to popular belief, the soft Kevlar vests issued to police units across the country and the world are extremely vulnerable to rifle cartridges, offering little to no resistance against anything not fired out of pistol. With the growing threat of domestic terrorism and police targeted violence, the likelihood of an officer being faced with a rifle threat is greater than it has ever been and many feel justifiably under protected by their standard issue vests.
Misconceptions
Bulletproof vests on their own are simply pieces of gear designed to protect their user from harm. They are protective in the same way that a motorcycle helmet protects its wearer from potential harm. No one has ever been killed or injured from an attack from a Kevlar vest as far as the records show. Bulletproof Vests often receive negative press because they are found in stashes of weapons recovered by the police when they raid drug cartels and other nefarious organizations. Bulletproof vests as a result have acquired a stigma of being owned by those looking or expecting to be in conflict with the authorities, yet this is not their only role. Many own bulletproof vests and other ballistic armor to protect themselves in everyday situations and have their critical place in any good home-defense or prepping strategy.
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Prepping has unique and particular characteristics that make choosing tactical gear a little bit more complicated. For the typical “operator”, price is of secondary importance to performance. Take for instance the wild success of Sig Sauer and HK pistols in the U.S. The same goes for plate carriers and ballistic plates. Ceramics offer the highest performance, but are also fragile and expensive, typically 3-10 times more than an equivalent AR500 steel or Kevlar plate. Yet, for the prepper, that money could be better spent on other things and infrastructure that would be of more utility. Every dollar of a particular prepping budget needs to be appropriately and efficiently allocated to maximize utility and ensure a breadth of needs covered.
Longevity
The second consideration is time. Prepping is all about having affairs settled and stored away for when they may be needed. Many people do not consider that Kevlar bulletproof vests have a very short shelf life of only a few years before the fibers start to decay, even when unworn. Exposed to UV radiation and heat, they can become ineffective in only a few months. Adding in their inherent inability to stop even lightweight rifle calibers like 5.56×45 (the cartridge utilized by the most popular rifle in the US, the AR-15) it becomes clear that a Kevlar vest is not an effective nor long lasting solution to personal ballistic protection in a prepping situation.
Why not Ceramic then?
Ceramic plates suffer from an equally disastrous fault in their nature. Keeping in mind the already exorbitantly high price of ceramic plates, they also have a tendency to crack and fracture when tossed around. While this may seem silly, a simple task of throwing your carrier into the bed of a truck can compromise the integrity of a ceramic plate. The worst part of this is, there is typically no visible signs that this has occurred. Ballistic ceramic plates are typically constructed of a few different layers sandwiched together. As it has been shown in real world testing, the inner layers can crack, while the outer ones remain visibly fine. This results in a constant state of uncertainty and given that they are so expensive to replace, most choose not to as frequently as they should.
Multi-Hit Capability
Both ceramic and kevlar plates suffer from yet another common disadvantage, though this one is a bit more drastic. Both kevlar and steel plates need to be replaced after every hit. While a Level IV ceramic plate may stop a tiny 5.56 round equally as well as an AR500 steel plate, each hit significantly compromises the integrity and ballistic ability of the ceramic plate. In comparison, AR500 steel can take tons of hits, even in the same area depending on the loading. At intermediate ranges, even rifle rounds can be stopped near indefinitely. AR500 steel is the most common and effective target steel, and is used throughout the world in shooting ranges for both pistol and intermediate range rifle. AR500 steel is chosen because it lasts the longest of any material subjected to the kind of continuous ballistic trauma a gun range has to offer. As an added bonus, AR500 steel does not deteriorate in the sun and is relatively rust resistant, so it can be kept out in the range without having to be brought in constantly. This kind of reliability and ruggedness is what makes AR500 perfect for use in prepping bulletproof vests. It can be stored basically indefinitely and can take punishment for years without needing to be replaced, the kind of attributes that make it invaluable in a prepping scenario where it may be impossible to buy another vest later down the road.
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